Flow chart of how the Shirt’s are manufactured at KoolShurtz, we care for you, your skin and your tastes and create value in what you wear.
Selection of cotton (Only finest varieties from trusted sources)
We purchase cotton from known sources after verifying several parameters like seed, soil condition, micronaire and staple length. All these factors impact spinnability of cotton into yarn. It is impossible to spin good yarn from unsuitable cotton. Our quality checks begin from the time the cotton is sown. India is fortunately endowed with abundant supply of good cotton.
Ginning of cotton
Next we ensure that the cotton is ginned properly. Ginning removes maximum trash like dry leaves and seeds that are inherent in cotton. The ginned cotton is pressed into bales and transported to the spinning mill.
Spinning of yarn (On world's best European machines)
Now we come to the spinning process. This is a highly technical exercise requiring state of the art machinery. The best manufacturers of good machines are in Germany and Switzerland. Some post spinning machines are also obtained from Japan. The yarn woven is subject to several quality checks at various intermediate stages to ensure perfect quality.
Dyeing of yarn
Thereafter the yarn is dyed and woven on jacquard looms. These looms ensure flawless designing and uniformity in the weaving process.
Weaving of fabric (On automatic, error free looms)
Processing of fabric (On state of the art machines)
The penultimate stage is fabric processing. This process requires use of proper chemicals at correct temperature to eliminate shrinkage and ensure colour fastness in the fabric. Sometimes the fabric is also screen printed.
Cutting fabric precisely
Stitching (By highly skilled tailors with years of experience)
The final stage is tailoring of the fabric. The fabric is cut with mechanical cutters that ensure dimensional accuracy and smooth cuts along curves and angles. The stitching is done using high quality threads. After careful inspection, each shirt is packed in tastefully designed retail packs.
Summary of process
Shirts - Array of super designs, perfect fit, immediate doorstep delivery at irresistible prices